Exploring Neat Cutting Oil: Advantages and Applications
Neat cutting oil, often referred to as straight oil, is a specialized lubricant that plays a vital role in metal machining processes. Neat cutting oils are based on mineral oils, and blended with additives, and used for cutting without further dilution as supplied by the manufacturer.
Neat cutting oils have superior lubricating and cutting performance. They are often preferred for machining materials that are difficult to machine, such as stainless steel and high-temperature alloys.
Unlike water-miscible cutting fluids, neat cutting oil is not mixed with water and is applied directly to the machining process. Neat cutting oils can be used for applications from light machining to heavy-duty operations , e.g., gear hobbing, broaching, turning, honing and drilling. They are suitable for a wide range of process materials, especially used in hard materials.
What Does a Neat Cutting Oil Do ?
Neat cutting oil is a type of lubricating oil used in metal machining operations. Unlike water-miscible cutting fluids, neat cutting oil is not mixed with water and is applied directly to the machining process.
Neat cutting oils can be used for applications from light machining to heavy-duty operations , e.g., gear hobbing, broaching, turning, honing and drilling. They are suitable for a wide range of process materials, especially used in hard materials.
Neat cutting oils as opposed to soluble or synthetic cutting fluids provide HIGH levels of lubrication to help reduce frictional heat as the cutting tool penetrates the metal or rubs against swarf. Even though the effectiveness of cooling is limited, neat cutting oils also save energy by reducing cutting forces.
Neat Cutting Oil Advantages and Disadvantages in machining…
Neat cutting oils have excellent lubrication and cutting performance that helps you increase productivity and performance, as well as maintain high surface-finish levels and dimensional accuracy. Their simple nature makes them easy to manage for the user, and does not take a lot of time to maintain quality of cutting oils.
Neat cutting oils provide the best lubrication and the poorest cooling characteristics among cutting fluids. However, it does not work well in high speed cutting operations because they do not dissipate heat effectively. The drawback of low operator acceptance due to misting and the slippery conditions they create throughout the workplace. Oil mist and smoke can even contain metal particles with carcinogenic substances. If the mist settles down on the factory floor there will be an increased risk of slipping.
Advantages
- Easy to manage
- Increase life of cutting oils
- Enhanced tool life cuts down-time and tooling costs
- Reduce the risk of metal staining and corrosion
Disadvantages
- Poor heat removal
- Oil mist and oil smoke
- High viscosity
- Flammable
At Hai Lu Jya He, our expert team is dedicated to assisting you in selecting the perfect cutting oil for your equipment. Contact us (+886-4-25332210) today to discover how our metalworking oils can enhance your machinery's efficiency, durability, and overall performance.
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